Overview
How often do samples just appear unannounced in your analytical laboratory? There is a general belief that the role of the analyst is to become involved at the sample preparation phase of the measurement process, which, in reality, is the third phase, following planning and sampling. This confusion is not an intentional act of neglect, but rather a misunderstanding about the role of the trace analyst.
In addition, the analytical literature is not rich in information or direction. Therefore, the trace analyst has little to go on during the sampling process. The fact is that sampling is critical to the effort in achieving reliable results and forming a sound foundation for the decision-making process. The purpose of this chapter is to present the fundamentals of sampling and subsampling in a way that will inform and educate.
Much of this information was taken from the references, as well as the titles in the next section. On a personal note, I am truly grateful to the authors of these publications for taking the time and care to produce books containing information so vital to the analytical process.
Sampling Publications
Taken together, the following books create a solid foundation for the many topics of sampling and subsampling:
Sampling and Sample Preparation; Stoeppler, M., Ed.; Springer: 1994.
Crosby, N. T.; Patel, I. General Principles of Good Sampling Practice; The Royal Society of Chemistry: 1995.
Merks, J.W. Sampling and Weighing of Bulk Solids; Trans Tech Publications; Federal Republic of Germany; Distributed in North America by Karl Distributors: Rockport, MA, 1985.
James, G. V.; Smith, R. The Sampling of Bulk Materials; The Royal Society of Chemistry: 1981.
It is beyond the scope of this document to cover specifics on every sample type. The above references contain information vital to the development of sampling procedures for specific sample types, sample populations, and situations.
Developing a Sampling Plan
In the development of a sampling procedure, the first step is to reexamine the problem definition (see Part 2: Planning the Project). The analyst must review how the final results will be used and obtain an understanding of the characteristics of the sample population.
For example, the question "Has this industrial site been contaminated with Pb and Hg?" addresses the immediate concern and prompts the analyst to start thinking about other issues. This thought process would bring about additional questions, such as "Have Pb and Hg compounds been used on this site?" and "What type(s) of compounds were used?" and "Where were these compounds stored?" These questions lead the analyst to an assessment of the scope of the sample population. In some cases, the whole site would be sampled. At other times, the sampling would be limited to specific areas. The analyst can then recommend a sampling procedure using methods already published on soil sampling and tailored to answering the specific question. The analyst may determine that only 3-5 samples are needed in an area where drums that contained Pb and Hg compounds were placed. The other extreme would be to propose a random sampling over a 20-acre site, where 20 samples are pulled in an equally spaced geometric fashion. Other concerns pertain to the "normal" levels of Pb and Hg in the soil for that area, where state and local environmental agencies would be contacted for baseline data.
By knowing the objective, the analyst is in a position to recommend sampling procedures that are designed to obtain a reliable answer.
A sampling plan should consider the following:
- The objective of the analysis.
- The liability/cost of a wrong decision.
- The accuracy and precision requirements to obtain data that will allow for a correct decision to be made.
- Whether the material has been sampled before.
- The degree of homogeneity.
- Safety risks, site hazards, and product hazards.
- Legal issues, including witnessing or permission grants.
- Whether the material is in packages, heaps, bottles, railroad cars — i.e., how the material is characterized.
- The contamination risks.
- The number of samples to be taken.
- How the samples will be collected — by whom and in what kind of container.
- The total quantity of the aggregate sample.
- Whether specific storage conditions are required.
- Whether preservation is required.
- Whether and how the aggregate sample will be sampled (subsampling).
- Whether grinding or sieving will be used.
- The size of the final sample and whether more than one aliquot will be prepared for analysis.
Constructing a Sampling Program
The above information can then be used to construct a sampling program, using the following set of criteria:
- The objective as stated above.
- Analyte(s) of interest and method(s) to be used.
- Sampling location(s).
- Number of samples to be collected and the procedure for sampling, including sample preservation/pretreatment/storage conditions/requirements.
Different Approaches to Sampling
The following approaches may be specified in the sampling plan:
- Random — Random sampling means that any portion of the sample population has the same probability of being taken. Random sampling is often used for production operations that are continuous. It is also used with constraints, such as the collection of a random sample during the first, middle, and last third of a production lot that must be analyzed separately to determine if the lot is homogeneous.
- Systematic — Systematic samples are collected at predetermined intervals that are defined in the sampling plan.
- Stratified — Stratified sampling involves specification of depth, size, color, or some characteristic that must be considered in meeting the objective of the analysis.
- Sequential — Sequential sampling is often used to determine if a product meets specification. Initially, samples are pulled in a "systematic" fashion and the data is evaluated. If the product is well within specification, no more sampling occurs. If the product is near the specification limit (i.e., the mean is in specification, but the uncertainty of the measurement goes beyond the specification range), then more samples are pulled to lower the uncertainty and to determine if specification is realized.
Subsampling
This is the process of removing a sample aliquot for preparation and measurement from an individual sample or the aggregate sample submitted for analysis. Obtaining a representative sample is the goal, and homogeneity is the primary concern, not only for the original sample collection, but the subsampling as well. The smaller the sample aliquot, the greater the risk of achieving subsampling errors that will significantly influence the accuracy of the analysis. Subsampling may involve an attempt to homogenize the sample by grinding, sieving, blending, or mixing the original sample.
Contamination is of particular concern when the sample is handled, ground, sieved, etc. Therefore, trace analysts should be versed on the contaminants resulting from the use of various ball mills and grinders. The use of nylon sieves will eliminate contamination risks for all metals and non-metals, except carbon.
Determination of Sampling and Subsampling Errors
Relative error is defined as the standard deviation divided by the mean (sd/X̄). The relationship between the sampling error and the analytical method (preparation and measurement) is shown in the following expression:
Expression 3.1:
(sd/X̄)²_total error = (sd/X̄)²_sampling + (sd/X̄)²_analytical
Let's take an example where the total relative error (sd/X̄)²_total error has been determined to be 0.23 (23% relative) on a solid catalyst sample submitted in pellet form for total Ni analysis. The question is, "How much of this error is the analytical error and how much is the sampling error?" An estimation of the analytical error can be made from multiple preparations and measurements, made on either a homogenized sub-sample or a Certified Reference Material of the same composition as the sample. For this example, let's assume that a CRM was not available and multiple measurements of sub-samples (taken from a ground sample to pass a 200 mesh nylon sieve) gave a relative error of 0.07. Using Expression 3.1 and solving for the relative sampling error (sd/X̄)²_sampling, we get a value of 0.22. Relative sampling errors that are 3 times that of the analytical error are not uncommon.
Also note that effort to lower the analytical error below 1/3 of the sampling error would only improve the total error to a best possible case of 0.22 (22% relative) — i.e., doing so would be a waste of time.
A determination of the relative subsampling error (sd/X̄_subsampling error) would involve the preparation and measurement of four or more sub-samples, where the total relative error is calculated (sd/X̄_total error on sub-sample) and a determination of the average relative measurement precision (sd/X̄_measurement error) is made by calculating the average relative standard deviation of 10 measurements taken on each of the sub-sample measurements. The relationship between the subsampling error and the analytical measurement is shown in the following expression:
Expression 3.2:
(sd/X̄)²_total error on sub-sample = (sd/X̄)²_subsampling error + (sd/X̄)²_measurement error
The above expression is based upon the assumption that neither negative nor positive contamination errors are significant during sample preparation or measurement. If contamination is a problem, then it must be lowered to a level of insignificance. Cases where contamination is significant supersede the need for sampling error calculations for obvious reasons.